Features and principles of diesel generator set emergency fire pump

Flow：50-5000 GPM
Head：3-16 Bar
Power：11-1000 kw
Frequency：50 or 60 Hz
The Diesel Engine End Suction Fire Pump set is suitable for emergency firefighting scenarios, particularly ideal for high-rise water supply, building firefighting, central air conditioning water circulation, industrial process system circulation, cooling systems, boiler water supply, industrial water supply and drainage, water plant supply, irrigation in plantations, and more. This firefighting pump set is equipped for emergency rescues and can operate efficiently even during power outages. Moreover, its end-suction design simplifies operation and saves installation time.

Diesel engine fire pump is a kind of electromechanical integrated equipment that is directly driven by fire pump and can start and complete water supply in a short period of time. The pump set is driven by diesel and does not need an external power supply. It is suitable for various fire water supply occasions such as agricultural irrigation, emergency rescue, smelting, hangars, petrochemical oil depots, liquefied gas stations, and textiles. Especially when the power supply is not satisfactory, diesel engines are used. Driving water pumps is a reliable and guaranteed equipment choice.

The diesel engine fire pump has a high degree of automation and can be connected to the control center according to the needs. It is easy to install and use, easy to maintain and maintain, and also has automatic, manual and fault self-checking functions. The whole process monitors the working status, can restore the function of automatic restart after failure of starting, automatic pre-lubrication and pre-heating, making the equipment start-up safer and more reliable.

Diesel engine fire pump XBC-D equipment is powered by X6135, 12V135, 4102, 4105, 6102 and other series diesel engines. The diesel engine (can be equipped with a clutch) is connected with the fire pump through a highly elastic coupling to form a fire pump group. The unit also includes a diesel tank. , cooling water tank, fan, control panel (for automatic units) and other components.

ISO End suction Pump range:
capacity: 50-3000gpm
Pressure: 5-15bar
Power: 11-200kw

XBC series diesel double suction pump, large diesel flow pump set, adopts new type double suction pump + diesel engine + automatic control system (optional) combination of diversified and efficient, superior performance, safe and stable operation, low noise, energy saving and environmental protection, Easy installation and maintenance, long service life. The technical level has reached the domestic leading large flow. XBC series diesel double suction pump is mainly used for irrigation, municipal drainage, fire fighting, etc.

Fire pumps can be used in cold climates, but precautions are necessary to prevent freezing. This may include the installation of insulation, heating systems, or antifreeze solutions to protect pump components.

With a flow rate of 2000 gallons per minute and a pressure rating of 100 pounds per square inch, it provides an unprecedented volume of water to rapidly and effectively extinguish fires. With a robust diesel engine and top-grade components, it ensures uninterrupted operation, offering uncompromising protection for lives and property. Whether it’s industrial facilities or commercial complexes, this pump set exhibits outstanding versatility and can seamlessly integrate into existing fire protection systems, providing comprehensive fire safety coverage. Through optimized design, it maximizes water flow while minimizing energy consumption, ensuring efficient firefighting operations. Compliant with global fire safety standards, it delivers reliability and compliance, instilling confidence in fire departments, industrial facilities, and property owners, offering maximum protection for what matters most.

The national standard name of the diesel engine fire pump is “engineering diesel engine fire pump group”, and the national standard model is XBCL/Q where L is the lift value and Q is the flow value. XBC diesel engine fire pump set is the latest according to the national standard GB6245-2006 “fire pump performance requirements and test methods”. This series of products has a wide range of lift and flow, and can fully meet the fire water supply in various occasions such as warehouses, docks, airports, petrochemicals, power plants, liquefied gas stations, textiles and other industrial and mining enterprises.

Flow：50-7500 GPM
Head：3-20 Bar
Power：11-1000 kw
The Diesel Engine Vertical Turbine Fire Pump has a wide range of applications, making it suitable for extracting water from deep wells and hot springs. Whether it’s for firefighting, urban water supply systems, or hot spring facilities, it delivers reliable hydraulic support, ensuring smooth operations.By choosing the Diesel Engine Vertical Turbine Fire Pump, you gain a trustworthy equipment that guarantees efficient extraction of water from deep wells and hot springs.

Diesel engine fire pump is composed of diesel engine and fire pump. It has the characteristics of high efficiency, wide range of performance, safe and stable operation, low noise, long life, convenient installation and maintenance, etc. It is used to transport clear water or other liquids whose physical and chemical properties are similar to water. It can also be used to transport hot water, oil, corrosive or abrasive media by changing the material of the pump’s flow parts, sealing form and adding a cooling system.

Standard:
       UL    Flow：100-3000 GPM    Head： 90-250 PSI 
       NON-UL   Flow：100-10000GPM   Head： 40-250 PSI 

Fire pump is a kind of water pump widely used in environmental protection, sewage treatment and fire fighting units. It is similar to the general pump, but its head and total flow are different. And the pump can also be divided into single-stage and multi-stage two forms according to the structure.

When selecting a diesel fire pump, several factors should be considered, including the size and layout of the building or facility, the water demand for firefighting purposes, the availability of water sources, and any regulatory requirements or standards that need to be met. Additionally, factors such as the pump’s flow rate, pressure rating, and reliability should be evaluated to ensure it meets the specific needs of the application.

The diesel engine fire pump unit complies with the national standard GB/T1147-1987 “General Technical Conditions for Internal Combustion Engines”. They can be equipped with ISG, DL, IS, S, D, DG and other pumps respectively, forming various structural types such as pipeline type, vertical multi-stage, horizontal single-stage cantilever type, horizontal split, horizontal multi-stage, etc. It can be used under various working conditions (different power, different speed, different materials, etc.).

Flow：80-2700 GPM
Head：10-24 Bar 145-350 psi
Power：11-1000 kw
Caliber：65-300 mm
Frequency：50 or 60 Hz
Working Pressure：≤2.5 MPa

The XBC-ISO Diesel Engine Fire Pump Set is an efficient and reliable firefighting equipment that combines the power of a robust diesel engine with the advantages of an ISO single-stage centrifugal pump. This pump set is ISO certified, ensuring excellent quality and performance. The XBC-ISO pump set is suitable for emergency firefighting scenarios, particularly ideal for high-rise water supply, building firefighting, central air conditioning water circulation, industrial process system circulation, cooling systems, boiler water supply, industrial water supply and drainage, water plant supply, irrigation in plantations, and more. This firefighting pump set is equipped for emergency rescues and can operate efficiently even during power outages. Moreover, its end-suction design simplifies operation and saves installation time. The advanced technology used in the XBC-ISO pump set not only ensures efficient firefighting tasks but also promotes energy efficiency and environmental conservation, reducing operational costs.

-UL Standard:
Flow：100-3000 GPM   
Head： 90-250 PSI 
– NON-UL Standard:
 Flow：100-10000GPM   
Head： 40-250 PSI 

1. The coetaneous operation system should be espoused during the disassemblyprocess.However, try to turn the bolts unevenly, If two people operate at the same time.
2. The use of sealing glue can seal, help leakage, strain and block gaps, and achieve the purpose of precluding oil painting leakage.
3. Use the sculler as much as possible where possible to unnaturally break the synchronization problem.

Diesel fire pumps are preferred when electrical reliability is questionable or in areas without a stable power supply. They provide an independent power source, ensuring the fire protection system operates during power outages or electrical system failures.

200≤Q≤5000GPM
70＜H≤200m
Speed: 1500r/min-3000r/min
Split case design permits easy dis-assembly, that is, inspection is simplified, it is not necessary to disturb pump alignment and suction & discharge piping when parts replacement is necessary.

Diesel engine fire pump is a kind of fire-fighting equipment that we often see and use in our life. The diesel engine fire pump has the characteristics of good starting performance, strong overload capacity, compact internal structure, convenient maintenance, simple operation and high degree of automation. It is a very reliable fire fighting equipment.

Diesel engine fire pumps are still common in life, and their performance requirements are relatively high. In normal use, pay more attention to maintenance, so that the service life of the pump can be extended. Because the diesel fire pump is not a panacea, all problems will occur in daily use, so you must pay attention to whether the equipment quality meets the country’s compliance standard when choosing a device. As a fire protection device, all kinds of equipment must be all equipment. Ensure performance, avoid affecting use in disaster conditions, and delay rescue.

Fire pumps work by drawing water from a water source (such as a dedicated water tank or municipal supply) and pressurizing it before delivering it to the fire sprinkler system or hose lines.

The engine cooling system of the diesel engine fire pump adopts double closed-loop heat exchangers. The system has the advantages of high cooling efficiency and little influence on the ambient temperature of the pump room. The cooling water flow direction is controlled by a ball valve from the pump outlet pipe to the heat exchanger, so that the cooling water temperature of the body is between 85 and 95 °C. If the water temperature is too high, the opening of the ball valve can be increased, the heat dissipation capacity of the heat exchanger can be increased, and the water temperature of the engine cooling water can be reduced. On the contrary, the opening of the ball valve can be closed to increase the water temperature of the engine cooling water.​​
Diesel engine fire pump sets, such as automatic control fire pump sets, add a solenoid valve in parallel with the ball valve in the heat pipe. Under normal circumstances, the solenoid valve is closed, and the cooling water can meet the engine cooling requirements through the gate valve. When the engine cooling water temperature exceeds 95°C, the solenoid valve will automatically open to increase the cooling water flow and reduce the engine cooling water temperature. After 20 seconds, when the water temperature of the diesel engine still exceeds 95°C, the automatic control system will issue an audible and visual alarm and call the staff to the scene to check the cause.

Flow: 1500-6000 gpm / 63-380l/s

Head:5-12 bar / 72.5-174 psi

Caliber: 150-350mm

Power: 220-710kW

Speed: 1500r/min

Working Pressure: 1.6MPa

The diesel engine fire pump set has three perfect starting functions:
​​
1. Manual start function: manual and automatic interlocking can be completed through the changeover switch, and the manual start function can be realized:
​​
2. Automatic manual function: three starts are allowed. If the three starts are unsuccessful, a “start failure alarm” will be issued and the starting state will be automatically exited; after one successful start, the time from starting to rated load is 5-10-15S (depending on the capacity of the unit). );
​​
3. Emergency manual direct start function: when the automatic control device fails, the emergency manual direct start function can be realized.

The XBC-ZWC Diesel Engine Self-priming Pump is a powerful and versatile solution for various water transfer applications. Designed with reliability and efficiency in mind, this self-priming pump is specifically engineered to handle water transfer tasks with ease. Whether you need to move water from one location to another, drain flooded areas, or supply water for irrigation, the XBC-ZWC Diesel Engine Self-priming Pump is your trusted companion.

Maintaining a diesel engine fire pump is crucial to ensure its reliable operation in case of emergencies. Below are some essential maintenance tips for a diesel engine fire pump:

Regular Inspections: Schedule periodic inspections by a certified technician to assess the condition of the fire pump. Inspect the engine, fuel system, cooling system, electrical connections, and other critical components.
Battery and Electrical System: Inspect and maintain the battery and electrical connections to ensure reliable engine starting. Clean any corrosion from terminals and replace weak batteries promptly.

Run Regular Tests: Perform routine tests of the diesel engine fire pump to verify its functionality. Regular testing will help identify potential issues and ensure the pump is ready for operation during emergencies.

Follow Manufacturer’s Guidelines: Always adhere to the maintenance guidelines provided by the fire pump manufacturer. These guidelines are tailored to the specific model and will help extend the life of the equipment.

Train Personnel: Ensure that the personnel responsible for maintaining and operating the diesel engine fire pump are well-trained and knowledgeable about its components and maintenance requirements.

Emergency Plan: Have a contingency plan in place in case the fire pump fails during an emergency. This plan should include alternative water sources or backup fire suppression systems.

Remember, regular maintenance is essential to keep the diesel engine fire pump in optimal working condition and ready to protect lives and property during critical situations. Always prioritize safety and follow best practices when handling and maintaining fire protection equipment.

Experience efficient fluid transfer with the XBC-XA Diesel End Suction Pump. With its unique end suction design and powerful diesel engine, this pump offers reliable performance and exceptional pumping capacity. It is suitable for a wide range of applications, from industrial fluid transfer to fire protection systems. The XBC-XA Diesel End Suction Pump features automatic operation, advanced control systems, and automatic fault detection for added safety and convenience. Choose this versatile pump for reliable and efficient fluid transfer in various industries.

These photos show the diesel engine split case pump under manufacture. We have our own factory that helps meet the different customized needs of customers.